Analysis, Calculation & Simulation
Through in-depth analyses and simulations, we optimize your material usage and guarantee maximum safety. Our FEM structural simulations provide verifiable documentation records.
Calculation and FEM (FEA)
Codronic offers comprehensive simulation and validation for your technical projects. Utilizing modern FEM structural simulations (FEA), we perform precise strength analyses and optimize both material usage and component topology. This ensures high reliability and efficiency as early as the initial development phase.
Beyond computer-aided analysis, our experts are proficient in classical engineering calculations. We perform sound dimensioning of machine elements and joints, create static calculations, and conduct detailed tolerance stack-up analyses. This combination of high-end simulation and traditional engineering craftsmanship guarantees a holistic technical assessment.
The result is auditable documentation that complies with the highest standards. Whether for general mechanical engineering or the sensitive defense sector, we deliver the required level of assurance for your innovations.
Static Strength Validation
Codronic offers sound simulations and verification procedures in the field of structural simulation to ensure precise strength analysis for demanding projects. For the evaluation of technical components, we utilize non-linear computational models that accurately capture large deformations as well as the simulation of buckling and crippling. This is of central importance, particularly in the development of highly stressed lightweight components in mechanical engineering, battery technology, or aerospace. Our expertise enables us to ensure structural integrity as early as the initial development phases.
By specifically employing topology optimization, we reduce material usage while simultaneously increasing the resource efficiency of your designs. We prepare auditable documentation records for you that fulfill all relevant standards and serve as a basis for CE conformity. Whether for special-purpose machinery or the defense industry, Codronic delivers reliable results for robust and durable system solutions. In this way, we combine innovative engineering with maximum safety and functionality.
Dynamic Strength Analysis
In modern special-purpose machinery and the defense industry, the reliability of components under variable loads is crucial. Codronic relies on time-dependent computational methods to precisely evaluate the structural integrity of complex assemblies. Through the targeted use of multi-body simulation (MBS), our experts analyze the dynamic behavior of the overall system. In this way, we ensure that mechanical loads are mapped realistically and that the design withstands the highest requirements for robustness and safety at all times.
A key focus lies on the identification and avoidance of critical vibrations and resonances that could lead to premature component failure. Using sound FEM structural simulations, we optimize material usage and ensure the required fatigue strength. The results are auditable documentation records for series production or certification. We support you from the initial strength analysis to the final process optimization for durable technical solutions.
Verification Documentation
Codronic creates high-quality verification documentation for your projects that meets the highest technical requirements. Our experts perform strength calculations strictly in accordance with applicable standards, such as the FKM guideline and Eurocode 3 for steel structures. Our core repertoire also includes complex assessments of pressure vessels according to DIN EN 13445, as well as the precise design of bolted joints according to VDI 2230. In this way, we ensure that your designs are not only safe but also executed in compliance with all relevant standards.
Our documentation is consistently prepared in an auditable manner and serves as a reliable basis for TÜV-relevant approvals. This applies particularly to demanding sectors such as temporary structures (fliegende Bauten) or safety-critical system solutions in mechanical engineering. Through this structured verification procedure, we provide efficient support during the conformity assessment and ensure the smooth certification of your systems and components.
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FAQ
What are the benefits of professional finite element structural simulation for your technical development projects?
We use modern finite element structural simulations to carry out precise strength analyses. By optimising material usage and component topology at an early stage, we increase reliability, reduce development costs and ensure efficient use of materials throughout your project.
How does Codronic ensure compliance with technical standards such as the FKM guideline or Eurocode?
Our experts prepare high-quality, auditable verification documentation in accordance with applicable standards such as the FKM guideline, Eurocode 3 and VDI 2230. This standards-compliant design approach guarantees the highest level of safety and provides a reliable basis for TÜV inspections or conformity assessments.
Does Codronic also offer traditional engineering calculations and structural verification alongside advanced simulations?
Yes, we combine simulations with traditional engineering expertise. Our services include the design of machine elements, static calculations and detailed tolerance analyses. This comprehensive technical assessment reliably safeguards the functionality and service life of your mechanical designs.
How are complex physical effects such as buckling, local buckling and large deformations taken into account in simulations?
Using nonlinear computational models and stability analyses, we accurately represent the real behaviour of lightweight components. We simulate effects such as buckling and local buckling to ensure the structural integrity of your components even under extreme loads.
What options are available for virtually simulating vibrations, resonances and complex motion sequences?
We use time-dependent computational methods and multibody simulation (MBS) to analyse vibrations and resonances virtually. This allows us to calculate motion-induced loads precisely and reliably manage dynamic loading from the early stages of development.
Does Codronic support the design of pressure vessels in accordance with DIN EN 13445 for sensitive industrial sectors?
We carry out complex assessments of pressure vessels in accordance with DIN EN 13445. Whether for general mechanical engineering or the defence industry, our experts provide the necessary assurance and standards-compliant documentation for your safety-critical system solutions and innovations.
How does Codronic help companies adapt existing machinery and optimise production processes?
In addition to developing new systems, we offer targeted modifications to existing equipment. We provide comprehensive advice to optimise your production processes. Through technical analyses, we ensure the highest quality standards and improve the efficiency of your existing machinery.
Blog posts on our engineering projects
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CE Marking for Machinery: Process, Obligations and What Changes in 2027
Fasteners – High-Tech in a Humble Guise
Environmental Impact Assessment EIA
UAVs in 2030
UAV Swarms
C-UAVs: Principles of Operation, and Classification
