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Mechanical and Special-Purpose Machine Design

Supplier for Mechanical Engineering

Codronic develops and designs customized machine solutions that are precisely and efficiently tailored to your requirements. Some call it mechanical engineering, others call it special-purpose machine design. We call it — Codronic.

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Our Specializations

Mechanical Engineering Solutions for Industrial Applications

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Machine Development for Cleanroom and Sensitive Production Environments
Development and design of machines for environments with special requirements. Technical solutions ensuring particle protection, cleanroom compatibility, and reliable performance in sensitive manufacturing processes.
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Mechatronic Systems for Complex Machine Applications
Integration of mechanics, sensors, and actuators into functional units. Development of mechatronic systems for precise workflows, modular plant concepts, and customized manufacturing processes.
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Automation Solutions for Efficient Production Processes
Design and implementation of technical automation solutions. Control technology, interface integration, and process optimization — tailored to the demands of industrial production.
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Planning a new project? Talk to our experts!

Mechanical Engineering Solutions for Sensitive Processes

We offer specialized development services for machines used in the production of battery cells and fuel cells. Our systems meet strict requirements for cleanroom quality and particle-free operation — ensuring the quality and durability of your products.

Operation in dry, humidity-free environments presents particular challenges, especially when using technical plastics or sealing materials. Our customized solutions adapt mechanical and special-purpose machine design to these specific conditions.

In industries such as medical technology, food processing, and semiconductor manufacturing, the highest levels of precision and cleanliness are essential. We develop and implement cleanroom technologies that comply with stringent regulations. High-quality materials and advanced sealing techniques ensure reliable operation even under extreme conditions.

In addition to developing new machines, we also provide modifications and upgrades to existing systems. Furthermore, we offer comprehensive consulting to help you optimize your production processes and achieve the highest quality standards.

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Mechatronics for Modern Robotic Systems

With our many years of expertise, we develop innovative robotic components and complete robotic solutions for new fields of application. We provide specialized engineering services for assemblies and components precisely tailored to your requirements.

Our force-feedback actuators for lightweight robots are driving innovation in human-machine interaction — particularly in the field of collaborative robots (cobots). For healthcare applications, we integrate redundant safety systems to ensure the highest safety standards and improve efficiency in medical environments.

In addition, we develop intelligent home robots capable of charging electric vehicles. These robots are energy-efficient and user-friendly — ideal for modern households.

Rely on our experience and commitment to quality and innovation. Contact us today to receive a customized engineering solution and bring your projects to success.

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Automation for Efficient Production Processes

With intelligently networked and autonomously controlled assembly and manufacturing processes, we maximize the efficiency of your production line. Our advanced material handling systems for workpieces and semi-finished products increase machine availability and reduce downtime.

By using modular and standardized robotic cells, we implement small to medium-sized automation projects quickly and flexibly. Automated end-of-line testing ensures the highest quality standards and secures product reliability.

We offer comprehensive engineering services, consulting, and planning for your individual automation project. Our team of experts supports you from the initial concept through to successful implementation.

Benefit from our experience and innovative strength to optimize your production processes and remain competitive. Contact us for customized solutions tailored to your specific requirements.

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Special-Purpose Machine Design and Production Technology

Special-purpose machine design is our answer to the growing demands of modern production technology. Across many industries, requirements for flexibility, efficiency, and precision in manufacturing processes are constantly increasing. With our custom-built machines, we develop solutions perfectly tailored to your processes and operational conditions.

From Requirement Specification to Design

Right from the concept phase, we provide comprehensive consulting and assist you in creating a detailed requirements specification that defines all technical, organizational, and economic parameters. Upon request, we conduct feasibility studies that transparently evaluate possible technical implementations.
Our development teams use state-of-the-art CAD environments to design future-proof and adaptable machine solutions. Even at this early stage, key technologies such as predictive maintenance and condition monitoring are purposefully integrated into the planning process.

Procurement, Commissioning, and Documentation

We take care of the entire manufacturing, assembly, and commissioning process for your special-purpose machine — including control system programming and integration into your production environment.
At project completion, we prepare the complete technical documentation, including CE conformity assessment according to the Machinery Directive 2006/42/EC, as well as all required verifications such as FEM strength calculations and risk-based declarations. This ensures that your system fully complies with all legal and safety requirements.

Eine Sondermaschine in eine Fabrikumgebung.
For 20 years, we’ve been your development partner for innovation. Let’s talk!

Why Codronic Is Your Reliable Partner

We Are Your Engineering Office for Mechanical Design

Our customers are currently facing major challenges — rising cost pressure and increasing competition from offshore suppliers are putting significant strain on the German industrial landscape. This is exactly where Codronic makes a difference.

With our young, dynamic, and creative development team, we are able to execute projects faster and more efficiently than many competitors. Our approach is solution-oriented, innovative, and focused on quality — a combination that makes us a reliable partner, even for complex technical tasks.

Our work is built on solid experience. The Pressmetrics, a genuine Made in Germany Codronic product, is continuously tested and validated in our in-house test laboratory — directly on real test specimens. This approach offers a double advantage for our customers: on the one hand, testing is carried out under real conditions using their components; on the other hand, the product itself is continuously improved and optimized for future trials based on the insights gained. The results flow directly into our development processes — creating sustainable value for our clients.

We also emphasize transparency and knowledge sharing in our communication. For example, our blog provides in-depth insights into our working methods and technical expertise.

At our engineering office in Friedberg near Augsburg, we actively track developments in 3D CAD technology and integrate artificial intelligence into our design processes. We are currently developing tools and applications that significantly reduce repetitive work and accelerate workflows — a technological leap we are already incorporating into our solutions.

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FAQ

How can cleanroom airlock systems be planned efficiently and cost-effectively?

Efficient cleanroom airlock design depends on well-coordinated zone transitions, short travel distances, and properly sized personnel and material airlocks. Through the right component selection and a clear layout design, overall system costs can be reduced without compromising the cleanroom classification or operational reliability. Optimized workflow integration and modular planning also contribute to energy efficiency and reduced maintenance requirements.

What are common mistakes in the development of machines for cleanroom applications?

Frequent errors in cleanroom machine design include using unsuitable materials, insufficient sealing systems, overly complex assemblies, and surfaces that are difficult to clean. Neglecting airflow patterns, outgassing behavior of materials, or improper particle control in moving components can significantly impact cleanroom performance. Early consideration of these factors ensures compliance with ISO cleanroom standards and long-term process stability.

Which sealing technologies are suitable for long-term use in dry rooms?

In dry room environments, PTFE- and FEP-encapsulated elastomer seals, as well as specially coated O-rings, have proven effective. These materials retain their flexibility even at very low humidity levels, ensuring durable leak-tightness. Even better results can be achieved with metal-to-metal sealing technologies such as cutting-ring seals, which are free from plastics and elastomers and provide long-term stability.

How can the efficiency of special-purpose machines be increased?

The efficiency of special-purpose machinery can be significantly improved through optimized path and motion planning, which reduces energy consumption during machine operation. Additionally, lightweight design technologies help to minimize moving masses, resulting in lower energy and maintenance costs. This approach also reduces wear and downtime, increasing overall machine availability.

What are the benefits of predictive maintenance in sensitive production areas?

Predictive maintenance allows continuous monitoring of machine condition to detect maintenance needs early and schedule interventions proactively. This increases equipment availability, lowers operating costs, and prevents unexpected failures. In sensitive production environments such as cleanrooms or dry rooms, predictive maintenance also minimizes unplanned cleaning and requalification efforts.

How can condition monitoring improve product quality?

Condition monitoring continuously tracks critical operating parameters such as temperature, vibration, and humidity. Any deviations are detected immediately, allowing timely corrective actions. This ensures consistent product quality, process stability, and long-term machine reliability — key factors for regulated industries like pharmaceuticals and semiconductor manufacturing.

Which materials are suitable for machines used in cleanroom and dry room environments?

For sensitive environments, polished stainless steel, anodized aluminum, and high-performance engineering plastics are ideal. These materials are low in particle emission, easy to clean, and low-outgassing, making them perfectly suited for cleanroom and dry room applications. Their combination of durability, surface purity, and chemical resistance ensures compliance with strict ISO cleanroom standards.